Syringe Filling

Syringe Filling

BSM has proven success in filling challenging products such as viscous materials and suspensions. We utilize state-of-the-art isolator technology to ensure the greatest sterility assurance. Small scale fills, less than 1000 units, can easily be accomplished in our manual isolator. BSM can also split lots to enable a portion be placed in one container type and the remainder in another to allow collection of information on stability of each container.

Syringe Filling Detail:

  • Syringe Sizes: 0.5 mL, 1 mL long, 1 mL – 10 mL standard, glass or polymer
  • Capacity: up to 60,000 (upper limit dependent upon syringe size)
  • Components: Nest configuration – standard and custom
  • Vacuum Assisted Filling and Stoppering
  • Peristaltic or Rotary Piston pumps available
  • Fully isolated filling environments
  • Inert head-space if required
Filling LineScaleVial Size
Manual LineClinical up to 5,000 1 mL to 10mL
Semi-Automated LineClinical or Commercial up to 30,000 0.5 mL to 10 mL
Automated LineClinical or Commercial up to 60,0000.5 mL to 10 mL

Upcoming Webinar:

Wednesday, September 7th | 1PM EST

Aseptic Filling Techniques for Viscous Drug Products